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BICABinga Institute of Conservation Agriculture

Agro-processing and cold chain

A small processing unit with drying, grinding, packing and cold storage that turns farm produce into products worth more and lasts longer.

Category
Harvest of Hope
Where
Binga campus
Planned dates
3 Jan 2027 to 3 Mar 2028
People who benefit
60
Funding sought
USD 105,050
Raised so far
USD 0 (0%)
Project owner
Takura Trust

Overview

A small processing unit with drying, grinding, packing and cold storage that turns farm produce into products worth more and lasts longer.

Agro-processing turns surplus fruit, vegetables and grain into dried, packed and milled products. This project builds the unit, trains workers and links products to markets, adding value and jobs.

USD 0 of USD 105,050 sought

Proposal

1. Executive summary

The Agro-processing and Cold Chain project builds a small food-processing unit with solar dryers, a mill, packing lines and cold storage. It turns surplus produce from Harvest of Hope and neighbouring smallholders into products that earn more and last longer, creates jobs for graduates and gives Academy learners a food business to train in.

2. Background and need

Fresh produce spoils quickly in hot weather and is sold cheaply at harvest. Processing adds value, spreads sales across the year and creates skilled jobs, but small farms in Binga cannot afford the equipment.

3. Problem statement

Surplus crops are wasted or sold at low prices, and farmers have no way to store or process them. There are few local jobs in food processing.

4. Goal and objectives

Goal: farm produce earns more and creates local jobs.

Objectives: (1) a processing unit with drying, milling, packing and cold storage; (2) process 150 tonnes of produce a year; (3) 20 jobs for graduates and local people; (4) products on sale in shops and supermarkets.

5. Who will benefit

About 60 smallholders who sell to the unit, 20 workers and learners, and customers who buy safe, local products.

6. Approach and activities

We build and equip the unit to food-safety standards, train staff, develop products with local buyers, and obtain the required licences and labelling. The unit buys from BICA and neighbours at fair prices and sells under a BICA label.

7. Monitoring, evaluation and learning

Progress is measured against the indicators in the results framework. The project manager keeps a monthly record of activities, spending and results, and reviews it with the Director. Baseline figures are taken in the first month, and the same measures are repeated at the mid-point and at completion. Beneficiaries are asked for their views at least twice a year, and what they say changes the plan.

A short evaluation by someone independent of BICA is carried out at the end, and its findings, including what did not work, are shared with the funder and published on this website.

8. Sustainability and exit

Sales cover the cost of raw materials, wages, energy and maintenance. A share of profit goes into care programmes, and the unit is run as a RootWorks business.

9. BICA capacity and governance

BICA, the Binga Institute of Conservation Agriculture, is an institution of Takura Trust, which owns the project and holds it to account. The Trust's board provides oversight, approves budgets and receives quarterly progress and financial reports. On site, the Director leads heads of care, agriculture, the Academy, enterprise, finance and partnerships, with a safeguarding and monitoring officer. A Clinical and Recovery Advisory Panel reviews care protocols and outcomes.

Funds given for this project are restricted: they are recorded in a separate project ledger, spent only against the approved budget, supported by quotations and receipts, and open to independent audit. Funders receive a narrative and financial report each quarter and a final report at completion.

10. Safeguarding and risk management

Everyone who works or volunteers on this project is vetted and signs the BICA safeguarding policy before starting. There is a named safeguarding officer, a confidential way to raise concerns, and a duty to report to the police and the Department of Social Development where required. Children, young mothers and elders are never left alone with an unvetted adult.

The main project risks are listed in the risk register with the action we will take and the person responsible. Risks are reviewed monthly by the project manager and quarterly by the Trust board.

Work plan

Phases

PhaseFromTo
Design and procurement3 Jan 20272 Apr 2027
Construction and installation3 Apr 20272 Oct 2027
Training and launch3 Oct 20272 Mar 2028

Tasks

TaskFromTo
Design and food-safety plan3 Jan 20272 Apr 2027
Building completed3 Apr 20272 Aug 2027
Equipment installed and tested3 Jul 20272 Oct 2027
Staff training and trial runs3 Oct 20272 Dec 2027
Products on shelves3 Dec 20272 Mar 2028

Milestones

MilestoneDueEvidence
Unit complete3 Aug 2027Signed report with photographs
First products on sale3 Dec 2027Signed report with photographs
Final report and review3 Mar 2028Signed report with photographs

Budget

ItemUnitQtyUnit costTotalRequested
Building36,000.00
Processing unit and storagelot136,000.0036,000.0036,000.00
Compliance and market5,400.00
Licences, laboratory tests, labels and brandinglot15,400.005,400.005,400.00
Equipment43,900.00
Solar dryersunit43,400.0013,600.0013,600.00
Mill, packing and sealing linelot117,500.0017,500.0017,500.00
Cold storage and food-grade fittingslot112,800.0012,800.0012,800.00
Management6,300.00
Project coordination and reportingmonth14450.006,300.003,150.00
Monitoring2,800.00
Evaluation and auditlot12,800.002,800.002,800.00
Power and water9,600.00
Solar power and water for the unitlot19,600.009,600.009,600.00
Training4,200.00
Staff and learner traininglot14,200.004,200.004,200.00
Total budget (USD)108,200.00105,050.00

Requested from the funder: USD 105,050 (97%). BICA and partners contribute USD 3,150.

When the funds are needed

Quarter of the projectRequested (USD)
Quarter 13,150.00
Quarter 245,600.00
Quarter 353,500.00
Quarter 42,800.00

Results and risks

Results framework

LevelResultIndicatorNowTargetHow we check
GoalFarm produce earns more and creates local jobsIncome from processed products per year0USD 90,000Sales records
OutcomeSurplus is processed, not wastedTonnes processed per year0150Production records
OutputProcessing unit built and licensedLicensed and workingNoYesLicence and completion certificate
OutputJobs createdWorkers employed020Payroll

Risks and what we will do

RiskScoreWhat we will do
Supply is irregular9Contracts with smallholders and storage.
Power cuts9Solar power and battery backup.
Products do not meet food-safety rules8Train staff, test regularly and use a licensed adviser.

Funding and owner

Project owner

Owner
Takura Trust
Implemented by
Binga Institute of Conservation Agriculture (BICA)
Telephone
+263774114107
Address
Binga District, Matabeleland North, Zimbabwe

Every funder receives a progress and financial report each quarter. Funds are restricted to this project and tracked in a separate ledger.

Support this project

Write to us to receive the full proposal, ask a question, visit the campus, or tell us how you would like to help. A reply comes from Takura Trust and BICA within two working days.

Prefer to speak? Call +263774114107 or email info@bica.org.zw.